Wear-resistant pipeline for ore slurry transportation
The use of ZPC ceramic-lined pipe and fittings is ideal in services that are prone to erosive wear, and where standard pipe and fittings would fail within 24 months or less.
ZPC ceramic-lined pipe and fittings are designed to outlast linings such as glass, rubber, basalt, hard-facings, and coatings that are commonly used to extend the life of piping systems. All pipe and fittings feature extremely wear resistant ceramics that are also exceptionally corrosion-resistant.
Ceramic Material Comparison
Elbows – Bonded Silicon Carbide or special ceramic
SiSiC is formed by slip-casting which allows us to form a monolithic ceramic linings without any seams. The flow-path is smooth without any abrupt changes in direction (as is typical with mitered bends), resulting in a less turbulent flow and increased wear resistance.
ZPC-100, SiSiC is our standard lining material for fittings. It consists of sintered silicon carbide particles fired in a silicon metal matrix and is thirty times more wear-resistant than carbon or stainless steel. ZPC-100 exhibits superior chemical resistance and possesses excellent mechanical properties.
Tile Elbows – 90% Alumina Ceramic
Alumina ceramic grade is 42% harder than chrome carbide hard-facing, three times harder than glass, and nine times harder than carbon or stainless steel. Alumina also exhibits an extremely high level of corrosion resistance — even at high temperatures — and is the ideal material for high wear applications where corrosive and abrasive fluids are present. It is a very cost-effective material, and its use is recommended in services that are highly aggressive.
Alumina-lined pipe and fittings are offered in tiled linings as well as internally-mitered, CNC ground tube segments.
Shandong Zhongpeng Special Ceramics Co., Ltd is one of the largest silicon carbide ceramic new material solutions in China. SiC technical ceramic: Moh’s hardness is 9 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. SiC product’s service life is 4 to 5 times longer than 92% alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. The quotation process is quick, the delivery is as promised and the quality is second to none. We always persist in challenging our goals and give our hearts back to society.
