Wear resistant lining, lining plate and cyclone used in coal mine

Wear resistant lining, lining plate and cyclone used in coal mine

Silicon Carbide ceramic lined pipes:

Silicon Carbide ceramic is an ideal wear resistant material, which is especially suitable for the strong abrasive,coarse particles, classification, concentration, dehydration and the other operations.

It is widely used in mining industry, steel industry, coral processing industry, chemical
industry, raw material-making industry, mechanical sealing, surface sandblasted treatment and reflector etc. The excellent hardness and abrasive resistance, it can effectively protect the part where need wear protection, so as to prolong the service life of the equipment.
■ Specifications:

■ Available Shape and sizes:
Thickness: from 6mm up to 25mm 
Regular Shape: SISIC plate, SISIC Pipe, SiSiC Three Links, SISIC Elbow, SISIC Cone Cyclone. 
Remark: Other sizes and shape are available upon requests. 
■ Packaging: 
In carton box, packed in fumigated wooden pallet with net weight 20-24MT/20′FCL.
■ Key benefits:
1. Excellent wear resistance, impact resistance and corrosion resistance;
2. Excellent flatness and excellent temperature resistance up to 1350℃
3. Easy installation;
4. Longer service life (is about 7 times more than that of alumina ceramic and 10 times more than that of 
    polyurethane

Design of pipe with ceramic lining:

Ceramic Material: RBSiC, SiSiC, SSiC, 99.5% Alumina, 99% Alumina, 95% alumina

• Pipes, production as a whole;
• Plates, radiant plate
• Tiles, ceramic tiles.

Pattern of angle impact abrasion Low angle sliding abrasion
When flow of abrasive material hits a wear surface at a shallow angle or passes parallel to it, the type of wear that occurs in friction is called sliding abrasion.

Advanced silicon carbide ceramics provide wear resistance and corrosion resistance ceramic tiles and lining. These products have been proven wear of equipment in conveying, processing, and storage process. Our tiles can be produced with thickness from 8 to 45mm. it is important to ensure that you can get the required products. SiSiC: Moh’s hardness is 9.5 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 5 to 7 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. Wear resistant ceramic lining is conductive to make improvement of the production performance, the working efficiency, the reduction of maintenance costs and the increase profits.

Precision ceramics have material knowledge, applied expertise and engineering skills. This can effectively ensure that the best solutions are offered to our customers. Silicon carbide ceramic tiles and lining are often used in applications such as cyclones, tubes, chutes, hoppers, pipes, conveyor belts and production systems. In the system, there are moving objects sliding on the surface. When the object slides on a material, it slowly wears the parts away until nothing remains. In high wear environments, this can happen frequently and cause a lot of expensive problems. The main structure is retained by using a very hard material, such as silicon carbide ceramics and alumina ceramics as a sacrificial lining. At the same time, silicon carbide ceramics can endure longer wear before it needs to be replaced, the silicon carbide ceramic service life is 5 to 7 times longer than alumina material .

Wear Resistant Silicon Carbide Ceramic Tiles & Lining Properties:
 Chemical resistant
 Electrically insulative
 Mechanical erosion & Abrasion resistant
 Replaceable

Advantages of Ceramic Wear Resistant Tiles & Linings:
 Can be used where tight tolerances or thin linings are required
 Can be used to resurface existing wear prone areas
 Can be used with multiple attachment methods like welding and adhesives
 Custom designed for specific applications
 Highly corrosion resistant
 Lightweight wear reduction solution
 Protects moving parts that are subject to high wear environments
 Significantly outlasts & outperforms wear reduction solutions
 Ultra-high maximum use temperature of up to 1380°C

1. Steel industry

Conveying system: bucket wheel Bai, disc, hopper Du, silo, belt conveyor apron, trolley tee, receiving hopper

Batching system: mixing silo, primary Dao mixing cylinder, secondary mixing cylinder, mixing disc, mixing drum, scraper, pelletizing plate

Sintering system: beneficiation hopper under vibrating screen, raw material transportation chute, cyclone dust collector and pipeline, fan impeller

2. Cement industry:

Limestone crushing system and raw and fuel pre homogenization system: chute, hopper, belt drum

Raw mill system: separator guide vane, separator cone, vertical mill to cyclone tube, cyclone, fuel mill (steel ball mill), separator housing, inner cone, pulverized coal pipe

Fuel mill (steel ball mill): separator housing, inner cone, pulverized coal pipe, powder return pipe

3. Port industry

Fixed hopper for berth, hopper for bucket wheel machine, fixed hopper for belt conveyor transfer station, hopper for ship unloader

4. Smelting industry

Conveying system: head chute, silo (middle bin, tail bin), vibrating screen trough, coke hopper, metering hopper

Batching system: batching hopper, primary (secondary) mixer

Roasting system: single bin pump, calcine tube, batching hopper, ash hopper, intermediate bin hopper

5. Chemical industry:

Conveying system: hopper, silo

Dust removal system: dust removal pipe, elbow, fan casing and impeller, cyclone

6. Coal industry:

Coal handling system: chute, hopper, silo

Coal washing system: pressurized cyclone, non pressure three product heavy medium cyclone, non pressure four product heavy medium cyclone, concentration cyclone group

Conveying system: pipeline, elbow, pipe, hopper, silo, distribution port

7. Mining industry:

Conveying system: hopper silo

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Shandong Zhongpeng Special Ceramics Co., Ltd is one of the largest silicon carbide ceramic new material solutions in China.  SiC technical ceramic: Moh’s hardness is 9 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. SiC product’s service life is 4 to 5 times longer than 92% alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. The quotation process is quick, the delivery is as promised and the quality is second to none. We always persist in challenging our goals and give our hearts back to society.