FGD Full Cone Nozzle – For Maximum Spray Versatility- Desulphurization and Dust scrubber nozzle

Unlike their hollow counterparts full cone nozzles provide a finely atomised solid cone spray pattern. This is perfect for any application that demands uniform liquid distribution and complete coverage of an area or zone.

How does a full cone nozzle work?

Full cone nozzles use either a precision-engineered insert or the action of turning the liquid flow through a right-angle to create a solid cone of spray (no hollow core). The resultant spray pattern gives the spray’s characteristic uniform coverage.

Different types of nozzle

Two variants of this nozzle type are available: the standard (axial flow) full cone type nozzle and the tangential full cone nozzle. The former uses an internal vane to create a solid cone of spray. The design of the vane also helps to form a constant pattern width across the spray. Tangential full cone nozzles turn the liquid supply through 90°. This enables a spray pattern without the use of the internal swirl core – for enhanced clog-resistance.

Both are available with different spray angles and flow rates. This makes it easy to achieve a perfect match between the nozzle and the most demanding process requirements. There are even dedicated nozzles for specialised processes (such as the proprietary Cone L Series nozzle developed for continuous casting cooling purposes).

Advantages

Axial full cone nozzles offer a highly-uniform liquid distribution, a wide range of flow rates and many different spray angles (typically ranging from 70° to 110°. This type of nozzle can be supplied in stainless steel, brass or other materials. Tangential (or right-angled) versions offer enhanced reliability and uniformity of spray area, non-clogging performance and stability of their spraying angles regardless of the change in pressure with time (transient pressures). Spray angles for these typically range from 65° to 120°.

Applications

Full cone nozzles are suited to a wide range of industrial process applications. For example, demanding cleaning applications will use a narrow, high-impact round spray, whilst rinsing fragile foodstuffs would use a light impact wide-angle spray. These nozzles are also suited to very different flow rates: anything from fractions of a litre per minute to multi-thousand-litre ‘deluge sprays’. The tangential flow nozzles are particularly appropriate for spraying liquids containing a high proportion of suspended solid matter, or for use in fire suppression.

In the 21st century industries world wide will face increasing demands for cleaner, more efficient operations.

ZPC company is committed to doing our part to protect the environment. ZPC specializes in spray nozzle design and technological innovation for the pollution control industry. Through higher spray nozzle efficiency and reliability, lower toxic emissions into our air and water are now being achieved. BETE’s superior nozzle designs feature reduced nozzle plugging, improved spray pattern distribution, lengthened nozzle life, and increased reliability and efficiency.

This highly efficient nozzle produces the smallest droplet diameter at the lowest pressure resulting in reduced power requirements for pumping.

ZPC has:

• The broadest line of spiral nozzles including improved clog-resistant designs, wider angles, and a complete range of flows.

• A full range of the standard nozzle designs: tangential inlet, whirl disk nozzles, and fan nozzles, as well as low- and high-flow air atomizing nozzles for quench and dry scrubbing applications.

• Unparalleled ability to design, manufacture and deliver customized nozzles. We work with you to meet the toughest government regulations. We can meet your special requirements, helping you to achieve optimum system performance.